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Solutions

Effluent Treatment
Plants

Custom-engineered industrial wastewater treatment systems — from preliminary screening to tertiary polishing, designed for compliance and water reuse.

Overview

Industrial Effluent Treatment.
Compliance by Design.

Industrial effluent is among the most complex wastewater to treat — every sector generates a different mix of contaminants, at different concentrations, with different regulatory limits.

HPT designs Effluent Treatment Plants for industries across the spectrum — from textile dyeing units with high colour and TDS loads, to pharmaceutical plants with complex organic compounds, to food processing facilities with high BOD and grease.

Our ETP systems combine physical, chemical, and biological treatment stages in a configuration engineered specifically for your effluent characteristics — not adapted from a generic template. The output: compliant treated water ready for discharge or, where ZLD is the goal, for further concentration and recovery.

ETP treatment stages — replace with HPT site photo

Project Reference

2 MLD ETP — Integrated Textile Cluster, Surat

How It Works

Seven-Stage Treatment Process

01

Collection & Equalisation

Effluent from various process streams collected and equalised to average out flow and concentration variations before treatment.

02

Preliminary Treatment

Screening, oil & grease separation, and pH correction to protect downstream equipment and condition the feed.

03

Primary Treatment

Coagulation, flocculation, and clarification remove suspended solids and colloidal matter, reducing turbidity and TSS load.

04

Secondary / Biological Treatment

Aerobic or anaerobic biological degradation of dissolved organic compounds — targeted BOD/COD reduction to permit limits.

05

Tertiary Treatment

Advanced oxidation, activated carbon adsorption, or membrane filtration for trace contaminant, colour, and odour removal.

06

Disinfection

Chlorination or UV treatment for pathogen removal where discharge or reuse standards require microbiological compliance.

07

Sludge Management

Sludge thickening, filter press dewatering, and safe disposal or beneficial reuse — fully documented for regulatory compliance.

By Sector

Effluent Is Never Generic. Neither Are Our Designs.

Each industry sector presents distinct treatment challenges. HPT configures a treatment train that addresses the specific contaminant profile — not a one-size-fits-all approach.

Textiles

Key Challenges

High colour, high TDS, surfactants

HPT Treatment Approach

Coagulation + biological + ozonation / activated carbon + RO

Pharmaceuticals

Key Challenges

Complex organics, solvents, APIs

HPT Treatment Approach

Advanced oxidation + biological + activated carbon

Food & Beverage

Key Challenges

High BOD/COD, fats, oils, grease

HPT Treatment Approach

DAF + biological (MBBR/SBR) + filtration

Tanneries

Key Challenges

Chromium, sulphides, high TDS

HPT Treatment Approach

Chrome recovery + biological + tertiary

Chemicals

Key Challenges

Variable toxic loads, heavy metals

HPT Treatment Approach

Neutralisation + precipitation + biological + RO

Paper & Pulp

Key Challenges

High suspended solids, colour, COD

HPT Treatment Approach

Primary clarification + biological + bleaching

What You Get

Key Performance Features

Industries Served

Applications

  • 01 Textile Dyeing & Processing
  • 02 Pharmaceutical Manufacturing
  • 03 Food & Beverage Processing
  • 04 Tanneries & Leather
  • 05 Chemical & Petrochemical
  • 06 Paper & Pulp Mills
  • 07 Automotive & Engineering
  • 08 Electroplating & Metal Finishing
Chemical dosing system — replace with HPT plant photo
Textiles Pharma Food & Beverage Tanneries Chemicals Paper & Pulp Automotive Electroplating

Our Methodology

The HydroPure Approach

ETP design starts with your effluent — not with our catalogue. HPT conducts a full effluent characterisation: BOD, COD, TSS, TDS, pH, heavy metals, colour, and any sector-specific parameters.

We then design a treatment train that reliably achieves compliance under your actual operating conditions — including flow variations, batch discharges, and seasonal changes.

We've designed and commissioned ETPs for some of India's most challenging effluent streams. That experience shapes every design we deliver.

01

Effluent Characterisation

Full inlet analysis: BOD, COD, TSS, TDS, pH, heavy metals, colour, and any sector-specific parameters.

02

Treatment Train Design

We design a configuration that reliably achieves compliance under your actual operating conditions — flow variations included.

03

Modular Fabrication

Factory-built skids for each treatment stage, tested before delivery to minimise site installation time.

04

Compliance Handover

CPCB/SPCB test reports, NABL lab certificates, and as-built drawings delivered at project handover — not chased later.

Specifications

Technical Specifications

Typical design parameters for HydroPure ETP systems. All values are verified during effluent characterisation and confirmed in the final process design report.

Design Parameters

Parameter Typical Value Notes
Capacity Range 1 KLD – 10 MLD Multi-stage, modular
COD Removal 85 – 99% Treatment train dependent
BOD Removal 90 – 99% Biological stage dependent
Colour Removal 80 – 99% Oxidation / carbon dependent
Heavy Metals To CPCB limits Chemical precipitation
Output Standard CPCB / SPCB discharge norms Or ZLD feed quality

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Related Solutions

Get in Touch

Have a complex effluent stream that needs treating?

Send us your effluent analysis report or describe your process. Our engineers will assess your treatment requirements and recommend a solution.